Design and development

From optical model to test run

Our engineering team models the optics, designs the mold, and validates samples before any mass injection begins.

01 Optical modeling

In-house optical engineering and CAD development tailored to your luminaire specifications, with optical simulation for light distribution.

02 Mold design

Precision mold design and fabrication, prepared for injection production with tolerances set against your optical targets.

03 Rapid prototyping

Rapid prototypes let your team evaluate form and fit before tooling is committed.

04 Test runs

Trial batches verify optical consistency before the project moves into full batch production.

Custom batch production

Batch customization with optical consistency

We produce custom diffusers and lenses in batches, with strict optical consistency checks and direct communication with your factory contacts.

Material grades are selected for light transmission, heat resistance, and dimensional stability, matched to each application.

Material grades

Engineered for your application

Optical-grade polymers are chosen per project, balancing diffusion, clarity, thermal load, and cost at volume.

Advantages for B2B customers

Built for repeat production

Tooling ownership

Your mold and tooling remain available for repeat orders, so future batches stay consistent with the approved design.

Volume repeatability

Batch runs are controlled to hold optical and dimensional specifications across reorders at volume.

Direct factory communication

Your engineering team speaks directly with our factory, shortening review cycles from drawing to production.